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Fabric & Materials Guide

Know what you are wearing

Fabric & Materials Guide

Cotton or polyester? What does 220gsm mean? Which standard should your hi-vis carry? A plain-English guide to the fibres, weights and ratings behind good workwear.

The main fibres

Cotton

Soft, breathable and comfortable next to the skin. Takes embroidery beautifully, but can shrink and fades faster than synthetics.

Cotton polos · Cotton tees

Polyester

Strong, quick-drying and colourfast. Holds its shape and is the base fabric of most hi-vis and performance wear.

Performance polos · Performance tees

Poly-cotton

A blend, often 50/50 or 65/35, that balances cotton comfort with polyester durability and easy care. A workhorse for uniforms.

Poly-cotton polos · Poly-cotton tees

Polyamide (nylon)

Very abrasion-resistant, so it is used for reinforcements, knee panels and outer shells on hard-wearing trousers and jackets.

Knee-pad trousers

Elastane

Adds stretch to a blend so trousers and jackets move with you when kneeling, climbing or reaching.

Stretch trousers

Inherent FR blends

Flame-retardant and arc-rated garments use fibres or treated blends tested to standards such as EN ISO 11612 and IEC 61482-2.

Heat & flame · Arc flash

Fleece

Brushed polyester pile that traps warm air and dries fast. Anti-pill finishes keep it looking newer for longer.

Fleeces

Softshell

A bonded, stretchy outer layer that resists wind and showers. Two- and three-layer builds add a membrane or fleece backing.

Softshells

GSM: what fabric weight tells you

Weights and fabrics below are quoted from our own product pages [7].

GSM means grams per square metre. A higher number means a heavier, usually denser fabric. Heavier is not always better: a lighter polo can be cooler in a warm kitchen, while a heavier coverall gives more durability on site. Compare GSM within the same type of garment.

Example from our range Garment Fabric data from the product page
Regatta Professional TRS101 Pique polo 220gsm, 50/50 blend
Uneek UC101 Classic polo 50% polyester, 50% cotton
Uneek UC301 Classic t-shirt 100% cotton, reactive dyed
Uneek UC203 Sweatshirt 50% polyester, 50% cotton
Regatta Professional TRA628 Ablaze Printable softshell 2-layer softshell, 265gsm
Pulsar PRARC05 Rail-spec FR arc coverall 310gsm
Snickers 4361 ProtecWork vest FR hi-vis vest 100% polyester FR
Portwest C079 Chef's trousers 100% cotton

Fabric weight on our product pages

From the product pages in the table above (gsm). Bar length relative to 350gsm.

Regatta TRS101 polo220 gsm
Regatta TRA628 softshell265 gsm
Pulsar PRARC05 coverall310 gsm
Always check the product page for the exact fabric and weight of the colour and style you choose.

Ratings and standards decoded

A quick reference to the labels you will see on our product pages. Your employer's risk assessment decides which you need.

Standard What it covers What to look for
EN ISO 20471 High-visibility clothing Class 1, 2 or 3. Class 3 needs at least 0.80 m² of background and 0.20 m² of reflective material [1].
RIS-3279-TOM GB rail orange hi-vis Orange only, at least EN ISO 20471 Class 2 [2][3].
EN 343 Rain protection Waterproofing and breathability each rated class 1–4; higher is better [4].
EN 14058 Cool environments For temperatures down to about -5°C [4].
EN 342 Cold environments For temperatures below -5°C [4].
EN ISO 11612 Heat and flame Codes A–F for flame spread, convective, radiant heat, molten metal and contact heat [4].
IEC 61482-2 Electric arc Box test Class 1 (4 kA) or Class 2 (7 kA), or an arc rating [4].
EN 1149-5 Anti-static Dissipates static charge, used with other FR protection [4].
EN ISO 11611 Welding Class 1 or 2 depending on spatter and heat [4].
EN 13034 Type 6 Light chemical splash Limited protection against small splashes [4].
EN 13758-2 UV protection UPF 50+ blocks more than 98% of UV [4].
ISO 15797 Industrial laundering Test method for industrial wash and dry procedures [5].

Fabric by job: a quick matrix

Job Fabric to look for Ratings to check
Construction Poly-cotton or polyester with polyamide reinforcements, stretch panels EN ISO 20471 for site, EN 14404 knee pads
Rail trackside Polyester orange hi-vis; FR/arc blends near electrified lines RIS-3279-TOM, EN ISO 20471, IEC 61482-2 where required
Scaffolding Durable stretch fabrics, knee-pad trousers, warm layers EN ISO 20471, EN 343, EN 14058
Electrical / utilities Inherent FR and arc-rated blends IEC 61482-2, EN ISO 11612, EN 1149-5
Welding / fabrication Heavyweight FR cotton or FR blends EN ISO 11611, EN ISO 11612
Warehouse & logistics Poly-cotton or polyester, hi-vis vests and polos EN ISO 20471 Class 1 or 2
Chefs & catering Cotton or poly-cotton, breathable mesh panels Wash temperature on the label
Healthcare & care Poly-cotton tunics that take hot washes Wash temperature on the label
Outdoor & agriculture Waterproof shells, fleece and softshell layers EN 343, EN 14058 or EN 342
Office & corporate Easy-care poly-cotton shirts and polos, softshells Comfort and branding finish

Caring for your fabrics

Read the label first

The number in the wash tub is the maximum temperature. Hi-vis labels may show the maximum number of washes below the tub [6].

Hi-vis and FR

Avoid bleach and fabric softener. Industrial laundering to ISO 15797 is only for garments labelled for it [5][6].

Full guide

Stains, drying, storage and when to replace: see our Workwear Care Guide.

Shop the range

Ready to kit out?

Shop the range, or find the right kit for your job.

Fabric & materials questions

Fabrics and weights

What does GSM mean on workwear?

GSM is grams per square metre, the weight of the fabric. A higher number is a heavier, usually denser fabric. Compare GSM between the same type of garment, such as polo against polo.

Is a heavier GSM always better?

No. Heavier fabric is often more durable and warmer, but lighter fabric can be cooler and more comfortable in warm workplaces. Choose for the job and the season.

Cotton or polyester polo shirts: which is better for work?

Cotton is soft and breathable; polyester is quicker-drying, more colourfast and holds its shape. Poly-cotton blends sit in between and are a popular uniform choice.

What is poly-cotton?

A blend of polyester and cotton, commonly 50/50 or 65/35, which balances comfort with durability and easy care. The Uneek UC101 polo is 50% polyester, 50% cotton.

Which fabrics are best for embroidery?

Most polos, sweatshirts, softshells and fleeces embroider well. Very thin or very stretchy fabrics may suit print better. See logo printing & embroidery.

What is a 2-layer softshell?

An outer face fabric bonded to a backing or membrane, giving wind and shower resistance with stretch. The Regatta TRA628 Ablaze is a 2-layer 265gsm softshell.

Does recycled polyester perform like standard polyester?

Recycled polyester is used in many of our garments. Performance depends on the garment, so check the ratings and care label on the product page.

Standards and ratings

What do hi-vis Class 1, 2 and 3 mean?

They are EN ISO 20471 classes based on the minimum area of fluorescent and reflective material. Class 3 needs the most: at least 0.80 m² of background and 0.20 m² of reflective tape. Areas are measured on the smallest size. See hi-vis clothing.

Can a hi-vis vest be Class 3?

Rarely on its own, because a vest has less surface area. Class 3 is usually reached with a jacket, or by combining a top and trousers. Check the label.

What do EN 343 waterproof classes mean?

EN 343 rates water penetration and breathability (water vapour resistance) separately, each from class 1 to class 4. Higher numbers mean better performance. See EN 343 rainwear.

What is the difference between EN 14058 and EN 342?

EN 14058 covers cool environments down to about -5°C; EN 342 covers cold environments below -5°C.

What does EN ISO 11612 A1 B1 C1 mean?

The letters are heat and flame tests: A is limited flame spread, B convective heat, C radiant heat, D molten aluminium, E molten iron and F contact heat. The number shows the level achieved.

What is arc-rated clothing?

Clothing tested to IEC 61482-2 against the thermal effects of an electric arc, either by box test (Class 1 at 4 kA, Class 2 at 7 kA) or by an arc rating. See arc flash clothing.

What does anti-static EN 1149-5 mean?

The garment dissipates static charge. It is usually worn as part of an FR outfit rather than on its own. Follow your site's requirements.

Hi-vis and rail

What is RIS-3279-TOM?

The Railway Industry Standard for high-visibility clothing on the GB mainline railway, published by RSSB. It replaced GO/RT 3279 and requires orange garments that meet at least EN ISO 20471 Class 2. See our RIS-3279-TOM orange range.

Can I wear yellow hi-vis on the railway?

Not where RIS-3279-TOM applies: it specifies orange, and yellow is not accepted. Always check your principal contractor's requirements.

What fabric is rail hi-vis made from?

Most is polyester or polyester blends; garments for electrified lines may use FR and arc-rated blends, such as the Pulsar PRARC05 310gsm coverall. Check your principal contractor's requirements.

Can I add a logo to rail hi-vis?

Logos are allowed only where they do not reduce the required orange and reflective area. Talk to us before ordering branded rail hi-vis.

Do hi-vis garments wear out?

Yes. Fluorescent colour fades and reflective tape cracks with wear and washing. If the label shows no maximum wash count, the garment was certified after 5 washes. Replace faded, soiled or damaged hi-vis.

Need help choosing the right fabric?

Our Belfast team can talk you through fabrics, weights and standards for your job.

Related guides

Sources

Numbers in square brackets on this page refer to these sources. Standards and site rules change, so always check the current version and your own risk assessment.

  1. Kübler Workwear, EN ISO 20471 protection standard explained – https://www.kuebler.eu/en/service/protection-standards/en-iso-20471/
  2. ProGARM, RIS-3279-TOM explained – https://www.progarm.com/en-standards/ris-3279-tom/
  3. RSSB Standards Catalogue, RIS-3279-TOM Issue 2 – https://www.rssb.co.uk/standards-catalogue/CatalogueItem/RIS-3279-TOM-Iss-2
  4. DASSY, Standards and certification – https://www.dassy.eu/en-gb/Technical_information/Standards_and_certification/
  5. Kübler Workwear, ISO 15797 industrial laundering – https://www.kuebler.eu/en/service/protection-standards/en-iso-15797/
  6. Sioen Protective Wear, Wash care – https://www.sioenpro.com/en/product-facts/wash-care
  7. The Workwear Co, product data (garment weights and fabrics quoted from our product pages) – https://www.theworkwearco.com/collections/all